Advanced Battery Development

Your formulation, built into a working cell.

The BIC turns a customer’s formulation, any chemistry from established Li-ion to next-generation sodium-ion, lithium-sulfur, and aluminum-ion, into a working cell. Roll-to-roll coating and proof-of-concept builds run under one roof, backed by 13 years of process know-how.

Talk to a scientist about your build
4 formats
coin, single-layer pouch, multi-layer pouch, 18650 cylindrical
1,625 sq ft
dry room at under 1% relative humidity
5,000 rpm
Ross planetary mixer, 7.5 L
13 years
of cell fabrication process know-how

How a Build Runs

Start from a bill of materials we’ve refined for 13 years, not a blank one.

Formulate and Coat

Slurry development through roll-to-roll coating

▸
Build
Coin
SLP
MLP
18650
▸
Ready to Test

Formed on site, tested here or shipped to your lab

Coated electrode on the reverse comma coater

Coated electrode on the reverse comma coater.

Pouch cell built on the BIC fabrication line

A pouch cell built on the BIC’s fabrication line.

18650 cell on the winding line

An 18650 cell on the winding line.

What We Do

Design and Development

  • Formulation and slurry recipes
  • Early-stage materials R&D
  • Material characterization: rheology, moisture

Mix and Coat

  • High-shear Ross mixer, to 5,000 rpm
  • Reverse comma roll-to-roll coating
  • Heated calender and slitter

Cell Fabrication

  • Pouch stacking fixtures, can groover
  • Laser ablation, ultrasonic welding
  • Electrolyte fill, vacuum seal

Equipment

The Fab Floor

Mixing
Ross planetary, 7.5 L, to 5,000 rpm
Coating
Reverse comma coater
Cell formats
Coin, SLP, MLP, 18650 cylindrical
Characterization
EIS, HPPC, rate and cycle life
Dry room space
1,625 sq ft, under 1% RH
Atmosphere control
Argon gloveboxes

Fabrication and Assembly Tooling

TA rheometer, Brookfield viscometer
Slurry and formulation R&D
Miyachi, Branson welders
Tab and terminal joining
TOB stacker, Hohsen winder
Pouch and cylindrical assembly
Audionvac, Vertrod sealers
Pouch cell sealing

An Extension of Your R&D Team

Your recipe, your IP

The BIC owns no chemistry and takes no customer IP, so what leaves the fab floor is a cell built to your recipe, ready to test and shipped back to your own lab.

PhD-led, start to finish

A PhD scientist scopes every engagement directly with the customer, defining the experiment before it ever reaches the mixer, and a dedicated team carries it through formulation, build, and validation. It’s PhD-level expertise without the overhead of hiring it in-house.

Have a formulation to build?

Talk to a scientist about your build